Building a Hurdy Gurdy

Story of a hurdy gurdy - Baptiste Schieberlein

Writen by
baptiste

Strap buttons, wheel axis and support bars

Hello everybody !

The last achievements of the weekend and yesterday evening :

To start this article, I wanted to make a small metal turning test on a “home-made” lathe (a drill placed in a bench vise and some files). I wanted to make some custom screw that will hold the bourdons (on the bourdons’ bridge) and that make the bridge (and the pressure of the bourdon on the wheel) adjustable ! The goal is also to have 2 notches on the screw head in order to be able to disengage the bourdon of the wheel.

To explain the concept here is a picture of a Boudet hurdy-gurdy :

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Here are the screw before doing anything (Hexagon socket countersunk head screws)

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I’m shaping them … with a file !

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The screws once finished :

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I will see if it works with screws like that !

A newcomer has arrived in the workshop : a beautiful drill press (almost essential for what’s next) that you can see on the next picture !

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To continue with the hurdy-gurdy, I drill the holes where the strap buttons (so you can strap a belt to hold the gurdy). First on the back side (on the pegbox side) :

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And then on the front side (the crank side)

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The wood has splintered a bit even I used a backup plank on the other side, well it wasn’t serious !

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Here is one of the strap button :

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On the front side (the crank side) the buttons are glued directly on the side. You have to glue a back-up piece on the inside. Here I’m adjusting the back-up piece with some sanding paper to make it fit perfectly with the side :

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The back-up pieces are then glued and tighten using a bolt and a wingnut (and small wood protections) :

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Once the back-up pieces are glued, I was able to glue the buttons.

I then drilled the hole on the crank side where the wheel axis will go through :

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I also drilled the support bars (but I forgot to take pictures) !

I mounted the wheel on its axis (It was very hard to get something perpendicular, I will have to make some adjustments)

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Here is the gurdy with the support bars and the wheel and its axis (but the support bars are not glued) :

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I glued the support bars and tighten them with screws !

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That’s all ! Next step will be to fasten the axis and to glued the upper linings before I can put the soundtable !

See you