Building a Hurdy Gurdy

Story of a hurdy gurdy - Baptiste Schieberlein

Writen by
baptiste

Building the keyboard - part 2

Hello everybody!

I didn’t post for quite some time, although I made a lot of progress! This post will then be little longer but less detailed than the other.

Let’s continue with the keyboard!

I have made a slot where a small wood piece will be put in order to support the melody strings’ bridges:

A generic square placeholder image with rounded corners in a figure.

I also cut the front of the keyboard:

A generic square placeholder image with rounded corners in a figure.
A generic square placeholder image with rounded corners in a figure.

Here are all the pieces of the keyboard before assembling and gluing them:

A generic square placeholder image with rounded corners in a figure.

And here is the keyboard before gluing it:

A generic square placeholder image with rounded corners in a figure.

The gluing:

A generic square placeholder image with rounded corners in a figure.

And here is the result:

A generic square placeholder image with rounded corners in a figure.

Here we can see all the keys:

A generic square placeholder image with rounded corners in a figure.

After that I had to adjust the width of the keys so they all could be side by side:

A generic square placeholder image with rounded corners in a figure.
A generic square placeholder image with rounded corners in a figure.
A generic square placeholder image with rounded corners in a figure.

Them I continued with the front of the flat and sharp keys. I took a 1cm wide square cut of ebony based, and I made a 5mm wide slot on one side using a router. For that I transform my router in a small spindle moulder (I will look at how to make a router table another time).

A generic square placeholder image with rounded corners in a figure.

The wood piece once slotted:

A generic square placeholder image with rounded corners in a figure.
A generic square placeholder image with rounded corners in a figure.

I just realise that I didn’t took any pictures of the flat and sharp keys once finished. I will take one soon! I cut the ebony square cut in pieces of specific width so keys can rest side by side. I then glued the key on the pieces using the slot.

Once the keys finished I started to make the sautereaux. It is a very repetitive task (about 50 sautereaux to do)! I cut the sautereaux in an already made piece I bought and also I cut the edge in order to make them a small foot:

A generic square placeholder image with rounded corners in a figure.

I cut the corner using a knife and I force them through some holes I drilled in a metallic piece.

A generic square placeholder image with rounded corners in a figure.

Then I drilled the key with a bit of 3.8mm.

A generic square placeholder image with rounded corners in a figure.

Here is the keyboard with the first row of sautereaux. We can also see on the side 1 of the 2 bourdons nuts:

A generic square placeholder image with rounded corners in a figure.

I also build the 2 bridges for the bourdons. I used the screw I made a few month back. That way I can have adjustable bridges (I can adjust the strength of the bourdons on the wheel).

A generic square placeholder image with rounded corners in a figure.

Here you can see the hurdy gurdy with the key board and the bridges put in place (they are not glued yet as I will do the gluing once I did the varnish).

A generic square placeholder image with rounded corners in a figure.

It is all for today. I will write another post during this week because I have almost finished the head of the hurdy gurdy!

Here is a bonus picture of where I do all my work:

A generic square placeholder image with rounded corners in a figure.

Bye!